You can then troubleshoot your tracking by verifying: Next, check that the grip characteristics of your belt are configured appropriately for your application. First, visually assess the splice on your printing belt -if it shows visual signs of damage or weakening, consider replacing the belt. If you notice problems with the quality of your high-resolution printing, it may be a result of belting without a smooth splice, improper tracking or inadequate grip. But conveyance issues can compromise the printing and drying process, risking damaged products and reducing throughput. Precise and accurate printing of names, addresses, bar codes, account numbers and more for mail items is a result of high-resolution inkjets and the subsequent drying sections. Problem #3: Imperfect printing and drying This guarantees measurement accuracy - thus proper tensioning for your mail processing bases. Seek out a belting manufacturer who can provide matched set belting, where an endless sleeve is slit with very tight tolerances. Though it may seem simple for a conveyor belting provider to fabricate a set of belts to the same length, providers vary in the sophistication of their belt fabrication exactitude. The reason for improper tension can often be sourced back to the set of side-by-side belts not being engineered to the exact same dimensions. Improper tension can lead to premature belting failure, skewed product manipulation and ultimately, costly downtime. But when the side-by-side belts run on a common shaft and individual belt tensioning isn’t an option, you may see problems arise. Keeping these belts running smooth and straight doesn’t pose an issue when individual tensioning is available. Mail processing bases, whether they’re outfitted for inkjet, tabbers or dryers, often operate with a set of ¾-inch- to 1-inch-wide belts running side-by-side (as opposed to one wide, flat belt). Problem #2: Unreliable side-by-side belt tension This will lead to less frequent replacements, less stoppage on the line and overall improved productivity on friction feeders. The next time you need to replace your feed belt, discuss solutions with your provider that match the needs of the material you’re processing. The typical soft grip belt may require a grooved surface to work with glossy stock, or you may add vacuum holes to help move the product. This more customized approach - as opposed to relying on a one-size-fits-all belt - should solve the problem of frequent belt replacement without sacrificing grip. Different types of inserts, from brochures and gift cards to coupons and sticky notes, have surfaces that require a modified grip. The belts that come with Kirk-Rudy, Multifeeder or Streamfeeder machines typically work for any material, but aren’t ideal for every material. The solution to this problem is a feed belt surface engineered with the appropriate grip suited for the material you’re processing. Furthermore, feed belt specifications are a difficult balancing act if you spec a belt with greater lifespan, you may risk the grip capability of the belt and lose productivity. These will allow you to stay ahead of unnecessary downtime and keep your facility operating at maximum efficiency.Īs feed belts on friction feeders process a stream of printed matter for insertion or attachment, they undergo a lot of wear and tear - often to the point that their continual replacement feels like a thorn in the side of your maintenance team. In this article we’ll summarize common problems seen at mailing and lettershop facilities and offer actionable solutions. You know these conveyance issues are risking efficiency and throughput, but how to solve them? But in the midst of these impressive feats of conveyance, you inevitably come across process inefficiencies or problems - maybe your feed belts are wearing too quickly or drying sections are not producing accurately printed materials. How to solve 3 common mailing facility problems and achieve maximum efficiencyĪpplications lines at your mailing or lettershop facility convey thousands of letters, packages and coupons to meet ambitious production demands.
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